Cambridge EnerTech’s

Advances in Automotive Battery Applications

Optimizing High-Performance Batteries for EVs

MARCH 22 - 23, 2023



With exploding global EV demand driving innovation that will accelerate R&D in advanced lithium batteries for automotive applications, this conference will address the critical issues in application driven development from design to systems as barriers are overcome to bring products to market, as well as improve the capabilities of existing products. Don’t miss this opportunity to hear from the key players from around the globe on how they are finding success in conquering the challenges of commercialization.

Wednesday, March 22

ROOM LOCATION: Oceana Grand 6-7

PLENARY KEYNOTE PROGRAM

2:40 pmBechtel Break Sponsor Intro
2:45 pm

Chairperson's Remarks

Craig Wohlers, Executive Director, Conferences, Cambridge EnerTech

2:50 pmBest of Show Poster Award Presentation Sponsored by Granutools
3:00 pm KEYNOTE PRESENTATION:

If a Lithium-ion Cell Can Operate for More Than 6 Months at 85°C How Long Can It Last at Ambient Temperature?

Jeff Dahn, FRSC, PhD, Professor of Physics and Atmospheric Science, NSERC/Tesla Canada Industrial Research Chair, Canada Research Chair, Dalhousie University

In a few of our recent papers, we have presented Li-ion cell designs with liquid electrolytes that give astounding lifetime at temperatures as high as 85°C. In fact, we have been testing these cells now at 100°C and they are operating well for more than one month so far. ​I will discuss what is required to make such awesome cells and then consider what their lifetime at ambient temperature might be. I will show that the energy density of these cells is very reasonable and that Co-free moderate-nickel designs also work equally well.

3:30 pm KEYNOTE PRESENTATION:

Next-Generation Batteries – An Update on Li Metal Battery and All Solid-State Battery 

Shirley Meng, PhD, Professor, University of Chicago; Chief Scientist, Argonne Collaborative Center for Energy Storage Science, Argonne National Laboratory

With the recent success in deploying lithium-ion batteries for light-duty passenger cars, it is time for researchers and scientists to work on a road map of next-generation batteries beyond lithium-ion. In this talk, I will give an update on the current status of research efforts in enabling lithium metal batteries and all solid-state batteries. A few cutting-edge scientific tools will be introduced, including X-ray CT, Cryo-EM, Titration GC, and more, all aimed at quantitative understanding of the failure mechanisms of next-gen batteries.

Best of Show Exhibitor Award Ceremony & Refreshment Break in the Exhibit Hall with Poster Viewing4:00 pm

ROOM LOCATION: Oceana Grand 1-2

FAST CHARGING

4:30 pmOrganizer's Remarks

Craig Wohlers, Executive Director, Conferences, Cambridge EnerTech

4:40 pm FEATURED PRESENTATION:

Ultra-Fast Charging LIBs while Ensuring Safety and Lifespan

Rachid Yazami, PhD, Founding Director, KVI PTE, Ltd. Singapore; Visiting Scholar, California Institute of Technology

Departing from an over one-century-old constant current (CC) based charging methods we have developed a non-CC ultra-fast charging protocol based on voltage control and current and temperature monitoring. The new protocol uses non-linear voltammetry (NLV) in which a stepwise series of voltage plateaus is applied with short rest times within each plateau. NLV parameters are set according to the LIB cell chemistry, the initial and the final (target) state of charge and the state of health. It is found that NLV enables fully charging specific cells in as short a time as 6 minutes without overheating or compromising the lifespan.

USABC-SUPPORTED ADVANCED BATTERY CELL & SYSTEM TECHNOLOGY DEVELOPMENT

5:10 pm

Overview of Battery Development Programs at USABC

Meng Jiang, PhD, Staff Researcher, R&D, General Motors Company

USABC is US Advanced Battery Consortium, which is a subsidiary of USCAR. The purpose of our organization is to support advanced battery technology development and commercialization for electrical vehicle application, and the funding is through a cooperative agreement with DOE. The talk will give an overview about the current and past USABC programs and future funding opportunities for US battery developers.

5:40 pm Calibrated Electrochemical Impedance Spectroscopy (EIS) of a Li-Ion Automotive Battery Module

Bob Zollo, Strategic Portfolio Planner / Solution Architect for Battery Testing, Automotive & Energy Solutions, Keysight Technologies

When designing and characterizing Li-Ion Battery Modules for Automotive use, effective tools are needed to access State of Charge (SoC) and State of Health (SoH) of the module. This presentation will share the results of extensive testing of a 7 kWh module.   We will demonstrate new, effective methods of calibrated EIS and time-domain pulsing to gain insights into the electrochemical processes related to SoC/SoH and aging of the module.

Close of Day6:10 pm

Thursday, March 23

Registration Open (Pacifica Foyer)7:30 am

7:45 amCoffee & Pastries Hosted by Henkel (Foyer and Session Rooms)

ROOM LOCATION: Oceana Grand 1-2

EV BATTERY MARKET EXPANSION

7:55 amBrenntag Break Sponsor Intro
8:00 am

Chairperson's Remarks

Dee Strand, PhD, CSO, R&D, Wildcat Discovery Technologies, Inc.

8:05 am Next-Generation Thermal Management with Specifically Designed Thermally Conductive Adhesives

Kevin Wu, Scientific Principal, Thermal Management Technologies, Henkel

Optimum thermal management is key to battery safety. Current solutions use liquid gap fillers and gap pads as a thermal interface. Next-generation batteries will become part of the structural integrity of an electric car due to new designs. This will require TIM selection to bundle thermal performance with high bonding strength. Thermally Conductive Adhesives offer an effective solution. This presentation will consider factors in selecting the best material.

8:35 am

Sodium Ion (Na- Ion) Battery Market 2023

Venkat Srinivasan, PhD, Director, Center for Collaborative Energy Storage Science, Argonne National Laboratory

OEM APPLICATION-DRIVEN DEVELOPMENT

9:05 am

Cation Mixing and Capacity Loss in Li||Ni0.6Mn0.2Co0.2O2 Cells: Experimental Investigation and Application of the Multi-Site, Multi-Reaction Model

Mark W. Verbrugge, PhD, Director, R&D Chemical & Materials Systems Lab, General Motors Company

We clarify degradation phenomena in a pouch cell that contains an NMC622 insertion electrode and a Li counter electrode. Greater than 500 cycles have been achieved in these cells employing 4 mAh/cm2 for both the initial Li metal negative and the NMC622 positive, and we find that cation mixing within the NMC622 is prevalent. The MSMR model along with a new degradation model enable quantitative treatment of experimental data.

9:35 am Benchmarking Battery Development against the Commercial Battery Market

Christianna Lininger, PhD, Director of Battery Science and Engineering, Battery Engineering & Sciences, Voltaiq Inc

Benchmarking new technologies against the landscape of what iscommercially available is key to stay competitive. This talk presents solutions to that difficulty through use of "The Battery Index". We share the methodologies audience members can use to test their own cells and compare against a commercial database. We then present the comparative performance for cells available today and share ‘best practices’ with regard to battery testing, engineering, analysis, and development.

Coffee Break in the Exhibit Hall with Poster Viewing (Pacifica Ballroom)10:00 am

10:45 am

Battery Design and Process Considerations for Sustainability

Oliver Gross, MASc, SME Energy Storage and Conversion, Advanced Propulsion Technology, Stellantis

The anticipated large expansion in the application of traction batteries will increase the demand and use of several critical materials, such as lithium, nickel, cobalt, and copper. There are several parallel approaches being considered to manage the consequences that such a great increase in material demand brings. This talk will discuss cell chemistry and pack design selection as well as considerations for battery service, remanufacturing, repurposing, and recycling.

11:15 am

Polarization and Heat: Reducing Heat Generation in Cells by Optimizing the Recuperation Strategy

Frederik Morgenstern, Senior Battery Technology Engineer, BMW Group

Recuperation during breaking is one of the key contributors of highly efficient EVs. While energy can be recuperated during breaking, this process inadvertently generates heat in the system, which can cause the battery to degrade faster.Here we highlight how recuperation pulses can instead result in a reduction of heat generation in cells by depolarizing them, leading to overall lower cell temperatures when compared to systems without recuperation.

11:45 am Innovative Electrodes for Advanced EV Li-Ion Batteries: Greener, Faster, Cheaper

Ben Cao, PhD, Vice President of R&D, Nanoramic Laboratories

Li-ion battery regulations regarding CO2 emissions and recycled content are on the rise. Stay ahead of these policies with Neocarbonix at the Core electrode technology, which can reduce CO2 emissions during manufacturing by 25% and simplify battery recycling. This is possible by replacing toxic NMP solvent and PVDF binder with a 3D carbon matrix. Batteries made with Neocarbonix also have 35% higher energy density and 27% lower costs.

Enjoy Lunch on Your Own12:15 pm

Dessert Break in the Exhibit Hall - Last Chance for Poster Viewing (Pacifica Ballroom)1:05 pm

OEM APPLICATION-DRIVEN DEVELOPMENT

1:30 pm

Chairperson's Remarks

Frederik Morgenstern, Senior Battery Technology Engineer, BMW Group

1:35 pm

The Greatest Challenges toward Sustainable Future Battery Technology

Tobias Glossmann, Principal Systems Engineer, HV Battery Research and Test Lab, Mercedes-Benz Research and Development North America

Industry and governments are trying to develop and support new battery technologies that will help ensure sustainable business. With the skyrocketing battery demand in recent years, urgency has increased but the obstacles to commercialization of alternative chemistries have also become more apparent. This talk attempts to generate an overview and to provide suggestions that lead to success.

AUTOMOTIVE LOW-VOLT ENERGY STORAGE SYSTEMS

2:05 pm

Why OEMs and Consumers Want the 12V Lead-Acid Battery to Communicate with Them

Wei Song, Director, Global Product Line – AGM, Clarios

Making the 12V lead-acid battery and the vehicle communicate…that’s smart. Learn how Clarios’ BMS and electronics expertise from Li-ion and lead-acid manufacturing expertise drive innovation for 12V lead-acid batteries. This technical product breakdown contrasts how real-time monitoring through onboard electronics outperforms traditional sensing technologies. Providing the most accurate state of health/function assessment is critical when the vehicle relies on the 12V battery as a safety redundant power source in BEVs.

ADVANCED BATTERY R&D FOR AUTOMOTIVE APPLICATIONS

2:25 pm

Making Li-S Batteries a Reality

Karel Vanheusden, PhD, Vice President, Product Development, Lyten, Inc

2:45 pm

Performance Balancing of Cathode Blends

Dee Strand, PhD, CSO, R&D, Wildcat Discovery Technologies, Inc.

High-nickel NMC blended with lithium metal phosphate (LMP) can offer the energy density of layered oxides with the safety advantage of olivines. To realize these potential advantages, the base materials and the blend need to be optimized. This presentation demonstrates the use of Wildcat’s high-throughput workflow to provide a systematic evaluation of NMC and LMP blends to map the performance space. The focus will be on performance metrics for high-energy cells with power performance sufficient for auto applications. In addition to varying the cathode inputs, the effects of blend ratios, formulations, and electrode designs were also evaluated. 

SOLID-STATE FOR AUTOMOTIVE APPLICATIONS

3:05 pm

Status, Challenges, and Needs of Automotive Solid-State Batteries

Alvaro Masias, Supervisor, Cell Technology Research, Ford Motor Co.

Solid-state lithium-ion batteries hold great promise as a next-generation technology for automotive but remain an unproven technology. The incumbent technology of liquid lithium-ion has benefited from thirty-two years of continuous improvement and today performs well in most automotive applications. A discussion of the status and unique challenges and needs presented by this solid-state lithium-ion battery technology will be presented and contrasted with liquid lithium-ion batteries.

3:25 pm

The Next-Generation of Electric Vehicle Battery Technology Relies on Solid-State Innovation

Jordi Sastre, PhD, Senior Battery Engineer, Quantumscape

EVs must be able to compete with legacy ICE vehicles on cost, performance, and efficiency in order to increase EV penetration to the levels required to help the automotive industry meet tighter emissions regulations and enable a lower-carbon future. A key goal for QuantumScape this year is increasing the cathode capacity loading to optimize for energy density. But thicker cathodes can have some adverse effects on cell performance as well. In this talk, we will discuss QuantumScape's approach and path to high-loading cathodes.

3:50 pm

Challenges and Opportunities for Solid-State Players in 2022 – Can They Be Competitive in the Battery Market within Automotive Applications?

Simon Buderath, Strategy & Technology Consulting, P3 USA

Increasing battery demand and requirements towards high performance cells are pushing lithium-ion technology to its limits. Recent developments in solid-state technology have led to a high level of media attention, and both start-ups and large cell manufacturers are intensively working on the industrialization of their next-generation technology as major challenge. The competitiveness of currently leading players regarding technology, scalability and costs aspects will be evaluated and discussed in the presentation.

4:15 pm

Develop a New Generation of Energy Storage System with Solid-State Lithium-ion Batteries and Advanced BMS

Chris Mi, PhD, Fellow, IEEE & SAE; Distinguished Professor, San Diego State University

Solid-state lithium-ion batteries are predicted to become mainstream in the next few years due to their superior performance. SDSU and Solid Energies, Inc. have developed these batteries with high energy density (350Wh/kg), wide operating temperature (-10 to 70C), excellent safety, and lower cost. We will present a new kind of battery pack that can provide 200k miles or more with lower cost and improved safety.

Close of Conference4:35 pm